Factory 5S management improvement "8 zeros"!
Praised at least in the industry as the cleanest, tidiest workshop; No defects, no bad, good cooperation in the reputation among customers word of mouth, more and more loyal customers; High visibility, many people come to visit; People jostled to work for the company; People are proud to buy the company's products; ● Collation, rectification, cleaning, cleaning and cultivation maintain good, and become a habit, based on clean factories have a lot of room for development.
02 / Bad is zero
Products are produced according to standard requirements; Proper use and maintenance of testing instruments is the prerequisite to ensure quality; Clean and orderly environment, abnormal can be found at a glance; Clean and tidy production site can improve staff quality awareness; Normal operation and maintenance of machinery and equipment, reduce the occurrence of defective products; Employees know to prevent problems rather than just deal with them.
03 over waste is zero
5S can reduce the inventory, eliminate excess production, and avoid too many parts, semi-finished products and finished products in the inventory; Avoid surplus of storeroom, shelf and ceiling; Avoid oversupply of handling tools such as boards, trolleys and forklifts; Avoid the purchase of unnecessary machinery and equipment; Avoid "looking", "waiting", "avoid" and other actions caused by waste; Eliminate "pick up", "put down", "count", "carry" and other actions without added value; ● Avoid unnecessary stationery, desks, chairs and other office equipment.
04 / Failure zero
Factory dust-free; No debris, debris and oil leakage, often rub and maintenance, mechanical grain moving rate is high; Good management of mold, tooling and fixture, reduced debugging and searching time; Stable equipment capacity, stable personnel efficiency, high overall efficiency; Daily use spot check, preventive measures.
05 / Switching time is zero
After the reorganization of the mold, fixture, tools, do not need to find too much time; Clean and standard factory machinery is running normally, and the working efficiency is greatly increased. Thorough 5S, let beginners and newcomers to understand, quickly on duty
06 / Zero accidents
After the arrangement and rectification, the passageway and rest place will not be occupied; The placement and handling methods and stowage height of the articles take into account safety factors; The workplace is spacious and bright, making logistics clear at a glance; Separation of people and vehicles, smooth road; "Danger", "attention" and other clear warning; Employees shall use the protective equipment correctly and not violate the operation rules. All equipment are cleaned and repaired to detect problems in advance and eliminate potential safety hazards; Equipped with fire fighting facilities, fire extinguishers, clear escape route, in case of fire or earthquake, the life and safety of employees are guaranteed.
07 / Zero complaints
People can implement the rules and regulations correctly; Go to any position can immediately work on the job; Everyone knows how to do a job and what it takes to do it well; The work is convenient and comfortable; It's getting better and better every day.
08 / Zero absenteeism
Clear workplace, no waste, reluctance, imbalance and other disadvantages; A bright, clean, dust-free and rubbish-free workplace is pleasant, free of boredom and annoyance. Work has become a pleasure, employees will not be absent from work without reason; 5S can give people "as long as you work hard, anything can be done" belief, so that everyone can make improvements by themselves; The staff are genuinely proud of working in a dynamic, first-class factory.
To sum up, through the 5S campaign, the enterprise can grow healthily, stably and rapidly, and gradually develop into a world-class enterprise with contribution and influence in the region, and the satisfaction of at least four relevant parties can be reached:
(1) ISInvestor Satisfaction, through 5S, to enable enterprises to reach a higher level of production and management, investors can obtain greater profits and returns;
(2) CSCustomer Satisfaction, characterized by high quality, low cost, timeliness, high technical level, and high production flexibility;
(3) Employee satisfaction (ESEmploye Satifaction), good benefits, rich life of employees, humanized management so that every employee can obtain safety, respect and sense of achievement;
→ Social satisfaction (SSSociety Satifaction), enterprises have made outstanding contributions to the region, enthusiastic public welfare, support for environmental protection, such enterprises have a good social image.
